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AIS Series

Baltomatic is the Systems range of product which is composed of standard and
customised designs. Systems are independent unit that are designed to perform  inspections in manual, semi or automatic mode with or without the assistance of an operator. It is generally a combination of several elements interconnected together going from the shielded enclosure to the manipulator, the digital detector and the software solutions.

Baltomatic

AIS958

  • Product description
  • Main features
  • Key advantages

Shielded cabinet for digital & automated x-ray inspection

The AIS958 is a very compact complete digital & automated x-ray system. A wide variety of samples with different thicknesses can be inspected with this unit. Thanks to the 5 axis motorized manipulator, the user has the opportunity to radiograph a sample from all angles and thus, achieve a complete inspection.

In addition to being complete, the AIS958 can be mobile with its installation in a trailer (optional). This allows the user to move over a wide area and thus respond quickly and effectively to customer requests.

This shielded cabinet made of a steel structure with lead reinforcement (“sandwich” type assembly : steel-lead-steel) includes a directional constant potential generator of 160 kV or 225 kV as well as a flat panel. The AIS958 is associated with our «Inspection Suite» of softwares, including our image processing software IPS012.

  • Fully Automated operating system for automatic sequence restitution
  • Safe shielded cabinet with leakage dose rate of <0.5μSv/h
  • Equipped with a radiation detector such as Avara/C
  • X-ray generator available from 5 to 225 kV and up to 50 mA
  • Delivered with Image Acquisition software from the Inspection Suite
  • Manual swivel door with double magnetic sensor and an electro magnet with a locking strength of 3000 N
  • Safety first, x-ray start with 2 buttons Internal lighting & adjustable feet
  • Fully integrated, no external electrical box or visible cable labyrinth
  • Available fully installed in a trailer to do inspection anywhere at anytime
  • Multi purpose X-ray generator is able to inspect many types of parts
  • Available in different version allowing you to choose between different generators
  • Main switch with a removable key that avoids unauthorized people to operate the equipment
  • Two emergency stop buttons (one on the shielded cabinet and one on the control unit)
  • A large door with an aperture of 505 mm x 505 mm
SpecificationsUnitsAIS958
Cabinet size (L x D x H)mm1608 x 948,5 x 1448,2
Door size (L x H)mm505 x 505
Focal spot - Flat panel distancemm1040
kV maximumkV225 (depending on chosen equipment)
mA maximummA50 (depending on chosen equipment)
Mains (single phase)V230
FrequencyHz50
Current consumptionA9
Operating temperature°CFrom 10° to 35°
X-ray leak @ 10 cm of the wallμSv/h< 0,5 μSv/h (fully protected cabinet)
Manipulator5 motorized axis (X, Y, Z, rotation & tilt)
Digital detectorFPDigit 13-127 / 16 bits / 127 μm (Other types available on request)
Available generatorsLLX160 / LLX200 / XLD160 / XSD160 / XLD225 / XSD225

Baltomatic

AIS229

  • Product description
  • Main features
  • Key advantages

Multipurpose real time system x-ray solution

Latest standard & automatic real time system developed by Balteau. The AIS229 has been designed to do series inspection in a wide variety of industry. Composed of a shielded cabinet, 5 axis manipulator, x-ray generator and tubehead from 160kV to 320kV, a flat panel & much more, the AIS229 is most certainly one of the most multipurpose RTR system available on the market.

Equipped with the latest version of the Inspection suite, it will facilitate and accelerate the everyday inspection jobs allowing to record motions and to automate the inspection. The operator will also be able to process the image with the IPS012 Image Processing Software.

  • Multipurpose real time system
  • Independent control desk including LS1C2 control unit & 19" PC rack with dual monitors 
  • Detector FP Digit 14 or 16 bits, 200μm or 127μm or 100μm
  • Motorized 4 shutters diaphragm 
  • Motorized 5 axis manipulator (X, Y, Z, rotation & tilt)
  • Motorized large door with glass window 
  • Safe shielded cabinet with leakage dose rate <0.5μSv/h
  • Constant potential 160kV and 225kV x-ray generators available
  • Multipurpose Real Time System able to inspect a wide panel of components, up to 530x530x800mm and 100 kg.
  • Conformity to the ISO17636-2 standard and NFC15-160
  • A large panel of options (More details on flyer available for download)
  • Main switch with removable key avoiding unauthorized operation of the equipment
  • Remote control for teaching module
  • Manipulators adjustable speed
  • Three emergency stop buttons
  • Digital axis controller
  • Thanks to the 2 separated manipulators, it is a very compact cabinet, fitting into one container (cabinet with control desk)
  • Easy to move with a forklift
SpecificationsUnitsAIS229-160kVAIS229-225kVAIS229-320kVAIS229-450kV
Cabinet size (L x D x H)mm2480 x 1850 x 22852480 x 1850 x 22852480 x 1850 x 22852480 x 1850 x 2285
Component max. sizemmØ 600 x 1000Ø 600 x 1000Ø 600 x 1000Ø 600 x 1000
Component max. weightKg100100100100
Doors opening size (L x H)mm1000 x 18001000 x 18001000 x 18001000 x 1800
X-ray generatorXSD160/4kWXSD225/4kWXSD320/4,5kWXSD450/4,5kW
TubeheadTSD 160 kVTSD 225 kVTSD 320 kVTSD 450 kV
Control deskLS1C2 with 19’’ PC RackLS1C2 with 19’’ PC RackLS1C2 with 19’’ PC RackLS1C2 with 19’’ PC Rack
Focal spot / detector distancemm1000100010001000
Mains (Three phase)V380380380380
Current consumptionA/kW30 A / 10 kW30 A / 10 kW30 A / 12 kW30 A / 12 kW
Operating temperature°CFrom 10° to 35°From 10° to 35°From 10° to 35°From 10° to 35°
X-ray leak @ 10 cm of the wallμSv/h< 0,5 μSv/h< 0,5 μSv/h< 0,5 μSv/h< 0,5 μSv/h
Total weightKg3260330011000~18000
Manipulator5 motorized axis (X, Y, Z, rotation & tilt)5 motorized axis (X, Y, Z, rotation & tilt)5 motorized axis (X, Y, Z, rotation & tilt)5 motorized axis (X, Y, Z, rotation & tilt)
Digital detectorFPDigit 13-127 / 16 bits / 127 μm (Other types available on request)FPDigit 13-127 / 16 bits / 127 μm (Other types available on request)FPDigit 13-127 / 16 bits / 127 μm (Other types available on request)FPDigit 13-127 / 16 bits / 127 μm (Other types available on request)

Baltomatic

AIS203RD

  • Product description
  • Main features
  • Key advantages

Real time x-ray system for low pressure compressors and stators inspection

The AIS203RD has been created to inspect metallic and non-metallic components in all sorts of industry but mostly in Aeronautics. Every single element of the installation is configurable and highly flexible to be used in different applications in digital radiography. The system is built around a robot for the detector/source movements in order to provide the user with every possible inspection angle that could be required and that can be fitted on the main manipulator.

All sequences of inspection can be manual with a digital axis manipulation or automated with the Inspection Suite of software, allowing the user to simply load the part inspection process and press start. It is not only automated but can also be installed with the ADR module which will considerably increase the efficiency and speed of inspection.

  • Baltograph X-ray generator and tubehead up to 225kV
  • Multiple axis robot to manipulate X-ray tube and detector
  • Rotating table for component placement and fixation during inspection
  • Suitable for shielded cabinet or bunker
  • ADR software module (Assisted Defect Recognition) available
  • Independent control desk including
  • LS1C2 control unit & 19’’ PC rack with dual monitors
  • Detector FP Digit 14 or 16 bits, 200μm or 127μm or 100μm
  • Phantom for FP Digit automatic calibration & certification available
  • Motorized diaphragm
  • Robot manipulator enables digital radiographies to be taken from every angles
  • Distance tube - detector adjustable
  • Independant analysing desk for components acceptance/rejection including IPS012 Image Processing Software
  • Cameras inside cabinet or bunker to visualise inspection
  • Rotating table adaptable to any sort of component to be inspected
  • Customisable solution
  • Automation of the real time system available with the Inspection Suite
  • Main switch with removable key avoiding unauthorized operation of the equipment
  • Emergency stop buttons
  • Digital axis controller
SpecificationsUnitsAIS203RD-160kVAIS203RD-225kV
Cabinet size (L x D x H)mm4688 x 4556 x 43974688 x 4556 x 4397
Component max. sizemmØ 1869Ø 1869
Component max. weightKg5050
Door size (Width)mm21842184
X-ray generatorConstant potential XSD160/4kWConstant potential XSD225/4kW
TubeheadTSD 160 kVTSD 225 kV
Control deskLS1C2 with 19’’ PC RackLS1C2 with 19’’ PC Rack
Focal spot / detector distancemm500 to 1000500 to 1000
Mains (Three phase)V380380
Current consumptionA / kW9 A / 16 kW9 A / 16 kW
Operating temperature°CFrom 10 to 35From 10 to 35
X-ray leak @ 10 cm of the wallμSv/h< 0,5 μSv/h< 0,5 μSv/h
ManipulatorMotorized 5 axis robot + Motorized rotating tableMotorized 5 axis robot + Motorized rotating table
Digital detectorFPDigit 13-127 / 16 bits / 127 μm (Other types available on request)FPDigit 13-127 / 16 bits / 127 μm (Other types available on request)

Baltomatic

AIS500

  • Product description
  • Main features
  • Key advantages

Production line real time system x-ray solution

First real time system developed by Balteau including a ADR module and completely made to work on production line. The AIS500 has been designed to do automated inspection in a wide variety of industry for component from small to middle size. Thanks to the bar code scanners on both ends, the AIS500 will recognize the component and start the inspection without any action from the end user, automting completely the process.

Composed of a shielded cabinet, a manipulator, conveyors In & out, an x-ray generator and tubehead from 160kV to 225kV, a flat panel & much more, the AIS500 is the answer to any business who wants to inspection their components from their production line at any stages of the manufacturing.

  • Production line real time system
  • ADR software module (Assisted Defect Recognition)
  • Conveyor in & conveyor out for production line
  • Bar code scanner to automate the inspection process
  • Independent control desk including LS1C2 control unit & 19’’ PC rack with dual monitors
  • Detector FP Digit 14 or 16 bits, 200μm or 127μm or 100μm
  • Motorized shutter for preheating
  • Motorized manipulator within cabinet
  • Motorized shielded door opening
  • Safe shielded cabinet with leakage dose rate <0.5μSv/h
  • Live identification of defectuous, unsure and accepted components (Color code)
  • Independant analysing desk for components acceptance/rejection
  • Real Time System able to inspect a wide panel of components, from small to middle size
  • Inspection of components placed on trays to fastened the inspection process
  • Customisable solution
  • Main switch with removable key avoiding unauthorized operation of the equipment
  • Emergency stop buttons
  • Digital axis controller
  • Very compact cabinet & control desk
  • Easy to move with a forklift
SpecificationsUnitsAIS500-160kVAIS500-225kV
Cabinet size (L x D x H)mm2188 x 1880 x 23872188 x 1880 x 2387
Component max. sizemm448 x 348 x 200448 x 348 x 200
Component max. weightKg8080
Door size (L x H)mm562 x 170562 x 170
X-ray generatorConstant potential XSD160/4kWConstant potential XSD160/4kW
TubeheadTSD 160 kVTSD 225 kV
Control deskLS1C2 with 19’’ PC RackLS1C2 with 19’’ PC Rack
Focal spot / detector distancemm17501750
Mains (Three phase)V380380
Current consumptionA / kW9 A / 16 kW9 A / 16 kW
Operating temperature°CFrom 10° to 35°From 10° to 35°
X-ray leak @ 10 cm of the wallμSv/h< 0,5 μSv/h< 0,5 μSv/h
ManipulatorConveyor In & Out + Inside cabinetConveyor In & Out + Inside cabinet
Digital detectorDetector FPDigit 11-200 / 14 bits / 200μm (Other types available on request)Detector FPDigit 11-200 / 14 bits / 200μm (Other types available on request)

Baltomatic

AIS912

  • Product description
  • Main features
  • Most common applications

The AIS912 has been created with the aim to automate the inspection of composite material with honeycomb structure and as a result to accelerate the inspection process. Thanks to its 9 motorized axes and with the different software developed by our engineers, the AIS912 allows the records of different motions the operator needs in order to radiography the whole sample with only one action. Every picture is then saved on a server database and can be processed by our Image processing system IPS012.

  • To be installed in a bunker
  • Available with ADR software module
  • 9 axes manipulator
  • Independent control desk including LS1C2 control unit & 19’’ PC rack with dual monitors
  • Detector FP Digit 16 bits, 200μm / 127μm / 100μm
  • Motorized 4 shutters diaphragm (option)
  • Constant potential 160kV and 225kV x-ray generators available
  • Cameras for live visual of inspection
  • Inspection Suite of Software
  • Aerospace
  • Defense
  • Welding
SpecificationsUnitsAIS912-160kVAIS912-225kV
Cabinet sizeTo be installed in a bunkerTo be installed in a bunker
Component max. sizemmØ 1000 x 2100Ø 1000 x 2100
Component max. weightKgN/AN/A
X-ray generatorXSD160/4kWXSD225/4kW
TubeheadTSD 160 kVTSD 225 kV
Control deskLS1C2 with 19’’ PC RackLS1C2 with 19’’ PC Rack
Focal spot / detector distancemmUp to 1000Up to 1000
Mains (Three phase)V380 380
Operating temperature°CFrom 10° to 35°From 10° to 35°
Manipulator9 motorized axis (α1, α2, Z1, Z2, THX, TVX, Y, X, Theta)
Digital detectorFPDigit 13-127 / 16 bits / 127 μmFPDigit 13-127 / 16 bits / 127 μm

Baltomatic

AIS231

  • Product description
  • Main features
  • Most common applications

Designed to perform welding inspections on cylinders up to a diameter of 250mm, the AIS231 is a real time system designed to be automated that can also be installed with an ADR module (depending on the client requirement). It is equipped with a shielded cabinet for up to 450kV depending on the power of the generator installed, a flat panel, a 2 axis manipulator, a motorized door, and more. To ensure a great and easy environment of work, the control desk will carry a 19’’ computer with the Inspection suite of software installed allowing the automation of the process which will fastened the everyday inspection.

  • Cylinders of Ø 250mm inspection
  • Independent control desk including LS1C2 control unit & 19’’ PC rack with dual monitors
  • Detector FP Digit 16 bits, 200μm / 127μm / 100μm
  • Motorized 4 shutters diaphragm from 160kV to 450kV
  • Motorized 2 axis manipulator
  • Motorized large door with glass window
  • Safe shielded cabinet with leakage dose rate <0.5μSv/h
  • Constant potential 160kV to 450kV x-ray generators available
  • Aerospace
  • Defense
  • Oil & Gas
  • Welding
SpecificationsUnitsAIS231-160kVAIS231-225kVAIS231-320kV
Cabinet size (L x D x H)mm6240 x 1981 x 30406240 x 1981 x 30406240 x 1981 x 3040
Component max. sizemmØ 250 x 4000Ø 250 x 4000Ø 250 x 4000
Component max. weightKg200200200
Doors opening size (L x H)mm4600 x 8704600 x 8704600 x 870
X-ray generatorXSD160/4kWXSD225/4kWXSD320/4,5kW
TubeheadTSD 160 kVTSD 225 kVTSD 320 kV
Control deskLS1C2 with 19’’ PC RackLS1C2 with 19’’ PC RackLS1C2 with 19’’ PC Rack
Mains (Three phase)V380380380
Operating temperature°CFrom 10° to 35°From 10° to 35°From 10° to 35°
X-ray leak @ 10 cm of the wallμSv/h< 0,5 μSv/h< 0,5 μSv/h< 0,5 μSv/h
Total weightKg~22 500~22 500~22 500
Manipulator2 motorized axis (Theta, X)2 motorized axis (Theta, X)2 motorized axis (Theta, X)
Digital detectorFPDigit 11-200 / 16 bits / 200 µmFPDigit 11-200 / 16 bits / 200 µmFPDigit 11-200 / 16 bits / 200 µm

Baltomatic

AIS201

  • Product description
  • Main features
  • Key advantages

Cylinders inspection real time mechanical drawing system x-ray solution

The AIS201 is a Real Time Radiography (RTR) inspection system especially designed for the control of any kind cylinders. This cost effective inspection system will drastically cut down the inspection time and cost, thanks to its 5 axis manipulator.

Equipped with an x-ray generator from 160kV to 225kV, a flat panel & much more the AIS201 is one of the best cynlinders inspection RTR system available on the market. With the latest version of the Inspection suite, it will facilitate and accelerate the everyday inspection jobs allowing to record motions and to automate the inspection. The operator will also be able to process the image with the IPS012 Image Processing Software.

  • Cylinders inspections real time system
  • Independent control desk including LS1C2 control unit & 19" PC rack with dual monitors 
  • Detector FP Digit 16 bits, 200μm or 127μm or 100μm
  • Motorized 4 shutters diaphragm (optimal)
  • Motorized 5 axis manipulator (X, Y, Z, rotation & tilt)
  • Motorized large door with glass window 
  • Safe shielded cabinet with leakage dose rate <0.5μSv/h
  • Constant potential 160kV and 225kV x-ray generators available
  • Real Time System able to inspect a wide panel of cylinders, up to 1650mm height, Ø400mm and 40 kg.
  • Conformity to the ISO17636-2 standard
  • A large panel of options
  • Main switch with removable key avoiding unauthorized operation of the equipment
  • Remote control for teaching module (optional)
  • Manipulators adjustable speed
  • Three emergency stop buttons
  • Digital axis controller
  • Thanks to the 2 separated manipulators, it is a very compact cabinet, fitting into one container (cabinet with control desk)
  • Easy to move with a forklift
SpecificationsUnitsAIS201-160KVAIS201-225KV
Cabinet size (L x D x H)mm1450 x 1480 x 23901450 x 1480 x 2390
Component max. heightmm16501650
Component max. diametermm400400
Component max. weightKg4040
X-ray generatorConstant potential XSD160/4kWConstant potential XSD225/4kW
TubeheadTSD 160 kVTSD 225 kV
Control deskLS1C2 with 19’’ PC RackLS1C2 with 19’’ PC Rack
Mains (Three phase)V380380
Current consumptionA / kW9 A / 16 kW9 A / 16 kW
Operating temperature°CFrom 10° to 35°From 10° to 35°
X-ray leak @ 10 cm of the wallμSv/h< 0,5 μSv/h< 0,5 μSv/h
Manipulator5 motorized axis (X, Y, Z, rotation & tilt)5 motorized axis (X, Y, Z, rotation & tilt)
Digital detectorFPDigit 13-127 / 16 bits / 127 μm (Other types available on request)FPDigit 13-127 / 16 bits / 127 μm (Other types available on request)

Baltomatic

AIS228

  • Product description
  • Main features
  • Key advantages

Shielded cabinet for x-ray inspection of welded samples and castings

The AIS228 is a very compact equipment that provides you with numerous advantages. A wide variety of samples as well as different thicknesses can be inspected with this unit. This shielded cabinets includes, as irradiating source, a directional X-ray generator from the very well-known and efficient Baltospot range.

These cabinets are generally made of a steel structure with lead reinforcement to assure a proper shielding against radiation outside of the confined area («sandwich» type assembly: steel-lead-steel). This user-friendly equipment can be very easily operated with a maximum safety.

  • Safe shielded cabinet with leakage dose rate of <0.25μSv/h
  • X-ray generator available from 5 to 300 kV and up to 12 mA
  • Constant potential high frequency generator available
  • Manual swivel door with double magnetic sensor and an electro magnet with a locking strength of 3000 N.
  • Safety fi rst, x-ray start with 2 buttons
  • Multi purpose X-ray generator is able to inspect many types of parts
  • Available in different version allowing you to choose between different generators.
  • Main switch with a removable key that avoids unauthorized people to operate the equipment
  • Two emergency stop buttons (one on the shielded cabinet and one on the control unit).
  • A large door with an aperture of 550 mm x 550 mm
  • Fully integrated design
SpecificationsUnitsAIS228
Cabinet size (L x D x H)mm1290 x 660 x 1510
X-ray compartement (L x D x H)mm900 x 500 x 710
Door size (L x H)mm550 x 550
Focal spot - Film distancemm850
Irradiated area at FFDmm500 x 360
Mains (single phase)V230
FrequencyHz50
Current consumptionA9
Operating temperature°CFrom 10° to 35°
X-ray leak @ 10 cm of the wallμSv/h< 0,25 μSv/h (fully protected cabinet)
Available generatorsGFD165 / CERAM235 / CERAM35 / LLX160 / LLX200 / XSD160 / XLD160 / XLD225 / XSD225

Baltomatic

AIS228L

  • Product description
  • Main features
  • Key advantages

Shielded cabinet for x-ray inspection of welded samples and castings

The AIS228L is the bigger version of our well know AIS228. It is still a compact equipment that provides you with numerous advantages. A wide variety of samples as well as different thicknesses can be inspected with this unit. This shielded cabinets includes, a irradiating source, a directional X-ray generator from the very well-known and efficient Baltospot range.

These cabinets are generally made of a steel structure with lead reinforcement to assure a proper shielding against radiation outside of the confined area («sandwich» type assembly: steel-lead-steel). This user-friendly equipment can be very easily operated with a maximum safety.

  • Safe shielded cabinet with leakage dose rate of <0.25μSv/h
  • X-ray generator available from 5 to 300 kV and up to 12 mA
  • Constant potential high frequency generator available
  • Manual swivel door with double magnetic sensor and an electro magnet with a locking strength of 3000 N.
  • Safety first, x-ray start with 2 buttons
  • Multi purpose X-ray generator is able to inspect many types of parts
  • Available in different version allowing you to choose between different generators.
  • Main switch with a removable key that avoids unauthorized people to operate the equipment
  • Two emergency stop buttons (one on the shielded cabinet and one on the control unit).
  • A large door with an aperture of 756 mm x 649 mm
  • Fully integrated design
SpecificationsUnitsAIS228L
Cabinet size (L x D x H)mm1620 x 1124 x 1762,5
X-ray compartement (L x D x H)mm1202 x 968 x 800
Door size (L x H)mm756 x 649
Focal spot - Film distancemm850
Irradiated area at FFDmmØ 618,7
Mains (single phase)V230
FrequencyHz50
Current consumptionA20
Operating temperature°CFrom 10° to 35°
X-ray leak @ 10 cm of the wallμSv/h< 0,25 μSv/h (fully protected cabinet)
Available generatorsGFD165 / CERAM235 / CERAM35 / LLX160 / LLX200 / XLD160 / XSD160 / XLD225 / XSD225