Baltomatic
AIS958
- Manipulator1608 x 948 x 1448 mm
- Component max. size400 x 600 mm
- X-ray source160 kV to 225 kV
Baltomatic is the Systems range of product which is composed of standard and
customised designs. Systems are independent unit that are designed to perform inspections in manual, semi or automatic mode with or without the assistance of an operator. It is generally a combination of several elements interconnected together going from the shielded enclosure to the manipulator, the digital detector and the software solutions.
Shielded cabinet for digital & automated x-ray inspection
The AIS958 is a very compact complete digital & automated x-ray system. A wide variety of samples with different thicknesses can be inspected with this unit. Thanks to the 5 axis motorized manipulator, the user has the opportunity to radiograph a sample from all angles and thus, achieve a complete inspection.
In addition to being complete, the AIS958 can be mobile with its installation in a trailer (optional). This allows the user to move over a wide area and thus respond quickly and effectively to customer requests.
This shielded cabinet made of a steel structure with lead reinforcement (“sandwich” type assembly : steel-lead-steel) includes a directional constant potential generator of 160 kV or 225 kV as well as a flat panel. The AIS958 is associated with our «Inspection Suite» of softwares, including our image processing software IPS012.
Specifications | Units | AIS958 |
---|---|---|
Cabinet size (L x D x H) | mm | 1608 x 948,5 x 1448,2 |
Door size (L x H) | mm | 505 x 505 |
Focal spot - Flat panel distance | mm | 1040 |
kV maximum | kV | 225 (depending on chosen equipment) |
mA maximum | mA | 50 (depending on chosen equipment) |
Mains (single phase) | V | 230 |
Frequency | Hz | 50 |
Current consumption | A | 9 |
Operating temperature | °C | From 10° to 35° |
X-ray leak @ 10 cm of the wall | μSv/h | < 0,5 μSv/h (fully protected cabinet) |
Manipulator | 5 motorized axis (X, Y, Z, rotation & tilt) | |
Digital detector | FPDigit 13-127 / 16 bits / 127 μm (Other types available on request) | |
Available generators | LLX160 / LLX200 / XLD160 / XSD160 / XLD225 / XSD225 |
Multipurpose real time system x-ray solution
Standard & automatic real time system developed by Balteau. The AIS229 has been designed to do series inspection in a wide variety of industry. Composed of a shielded cabinet, 5 axis manipulator, x-ray generator and tubehead from 160kV to 450kV, a flat panel & much more, the AIS229 is most certainly one of the most multipurpose RTR system available on the market.
Equipped with the latest version of the Inspection suite, it will facilitate and accelerate the everyday inspection jobs allowing to record motions and to automate the inspection. The operator will also be able to process the image with the IPS012 Image Processing Software.
Specifications | Units | AIS229-160kV | AIS229-225kV | AIS229-320kV | AIS229-450kV |
---|---|---|---|---|---|
Cabinet size (L x D x H) | mm | 2540 x 2050 x 2275 | 2540 x 2050 x 2275 | 2540 x 2050 x 2275 | 2540 x 2050 x 2275 |
Component max. size | mm | Ø 700 x 1000 | Ø 700 x 1000 | Ø 700 x 1000 | Ø 700 x 1000 |
Component max. weight | Kg | 150 | 150 | 150 | 150 |
Doors opening size (L x H) | mm | 1000 x 1800 | 1000 x 1800 | 1000 x 1800 | 1000 x 1800 |
X-ray generator | XSD160/4kW | XSD225/4kW | XSD320/4,5kW | XSD450/4,5kW | |
Tubehead | TSD 160 kV | TSD 225 kV | TSD 320 kV | TSD 450 kV | |
Control desk | LS1C2 with 19’’ PC Rack | LS1C2 with 19’’ PC Rack | LS1C2 with 19’’ PC Rack | LS1C2 with 19’’ PC Rack | |
Focal spot / detector distance | mm | 400 to 1200 | 400 to 1200 | 400 to 1200 | 400 to 1200 |
Mains (Three phase) | V | 380 | 380 | 380 | 380 |
Current consumption | A/kW | 30 A / 10 kW | 30 A / 10 kW | 30 A / 12 kW | 30 A / 12 kW |
Operating temperature | °C | From 10° to 35° | From 10° to 35° | From 10° to 35° | From 10° to 35° |
X-ray leak @ 10 cm of the wall | μSv/h | < 0,5 μSv/h | < 0,5 μSv/h | < 0,5 μSv/h | < 0,5 μSv/h |
Total weight | Kg | 3260 | 3300 | ~11000 | ~18000 |
Manipulator | 5 motorized axis (X, Y, Z, rotation & tilt) | 5 motorized axis (X, Y, Z, rotation & tilt) | 5 motorized axis (X, Y, Z, rotation & tilt) | 5 motorized axis (X, Y, Z, rotation & tilt) | |
Digital detector | FPDigit 13-127 / 16 bits / 127 μm (Other types available on request) | FPDigit 13-127 / 16 bits / 127 μm (Other types available on request) | FPDigit 13-127 / 16 bits / 127 μm (Other types available on request) | FPDigit 13-127 / 16 bits / 127 μm (Other types available on request) |
Real time x-ray system for low pressure compressors and stators inspection
The AIS203RD has been created to inspect metallic and non-metallic components in all sorts of industry but mostly in Aeronautics. Every single element of the installation is configurable and highly flexible to be used in different applications in digital radiography. The system is built around a robot for the detector/source movements in order to provide the user with every possible inspection angle that could be required and that can be fitted on the main manipulator.
All sequences of inspection can be manual with a digital axis manipulation or automated with the Inspection Suite of software, allowing the user to simply load the part inspection process and press start. It is not only automated but can also be installed with the ADR module which will considerably increase the efficiency and speed of inspection.
Specifications | Units | AIS203RD-160kV | AIS203RD-225kV |
---|---|---|---|
Cabinet size (L x D x H) | mm | 4688 x 4556 x 4397 | 4688 x 4556 x 4397 |
Component max. size | mm | Ø 1869 | Ø 1869 |
Component max. weight | Kg | 50 | 50 |
Door size (Width) | mm | 2184 | 2184 |
X-ray generator | Constant potential XSD160/4kW | Constant potential XSD225/4kW | |
Tubehead | TSD 160 kV | TSD 225 kV | |
Control desk | LS1C2 with 19’’ PC Rack | LS1C2 with 19’’ PC Rack | |
Focal spot / detector distance | mm | 500 to 1000 | 500 to 1000 |
Mains (Three phase) | V | 380 | 380 |
Current consumption | A / kW | 9 A / 16 kW | 9 A / 16 kW |
Operating temperature | °C | From 10 to 35 | From 10 to 35 |
X-ray leak @ 10 cm of the wall | μSv/h | < 0,5 μSv/h | < 0,5 μSv/h |
Manipulator | Motorized 5 axis robot + Motorized rotating table | Motorized 5 axis robot + Motorized rotating table | |
Digital detector | FPDigit 13-127 / 16 bits / 127 μm (Other types available on request) | FPDigit 13-127 / 16 bits / 127 μm (Other types available on request) |
Production line real time system x-ray solution
First real time system developed by Balteau including a ADR module and completely made to work on production line. The AIS500 has been designed to do automated inspection in a wide variety of industry for component from small to middle size. Thanks to the bar code scanners on both ends, the AIS500 will recognize the component and start the inspection without any action from the end user, automting completely the process.
Composed of a shielded cabinet, a manipulator, conveyors In & out, an x-ray generator and tubehead from 160kV to 225kV, a flat panel & much more, the AIS500 is the answer to any business who wants to inspection their components from their production line at any stages of the manufacturing.
Specifications | Units | AIS500-160kV | AIS500-225kV |
---|---|---|---|
Cabinet size (L x D x H) | mm | 2188 x 1880 x 2387 | 2188 x 1880 x 2387 |
Component max. size | mm | 448 x 348 x 200 | 448 x 348 x 200 |
Component max. weight | Kg | 80 | 80 |
Door size (L x H) | mm | 562 x 170 | 562 x 170 |
X-ray generator | Constant potential XSD160/4kW | Constant potential XSD160/4kW | |
Tubehead | TSD 160 kV | TSD 225 kV | |
Control desk | LS1C2 with 19’’ PC Rack | LS1C2 with 19’’ PC Rack | |
Focal spot / detector distance | mm | 1750 | 1750 |
Mains (Three phase) | V | 380 | 380 |
Current consumption | A / kW | 9 A / 16 kW | 9 A / 16 kW |
Operating temperature | °C | From 10° to 35° | From 10° to 35° |
X-ray leak @ 10 cm of the wall | μSv/h | < 0,5 μSv/h | < 0,5 μSv/h |
Manipulator | Conveyor In & Out + Inside cabinet | Conveyor In & Out + Inside cabinet | |
Digital detector | Detector FPDigit 11-200 / 14 bits / 200μm (Other types available on request) | Detector FPDigit 11-200 / 14 bits / 200μm (Other types available on request) |
The AIS912 has been created with the aim to automate the inspection of composite material with honeycomb structure and as a result to accelerate the inspection process. Thanks to its 9 motorized axes and with the different software developed by our engineers, the AIS912 allows the records of different motions the operator needs in order to radiography the whole sample with only one action. Every picture is then saved on a server database and can be processed by our Image processing system IPS012.
Specifications | Units | AIS912-160kV | AIS912-225kV |
---|---|---|---|
Cabinet size | To be installed in a bunker | To be installed in a bunker | |
Component max. size | mm | Ø 1000 x 2100 | Ø 1000 x 2100 |
Component max. weight | Kg | N/A | N/A |
X-ray generator | XSD160/4kW | XSD225/4kW | |
Tubehead | TSD 160 kV | TSD 225 kV | |
Control desk | LS1C2 with 19’’ PC Rack | LS1C2 with 19’’ PC Rack | |
Focal spot / detector distance | mm | Up to 1000 | Up to 1000 |
Mains (Three phase) | V | 380 | 380 |
Operating temperature | °C | From 10° to 35° | From 10° to 35° |
Manipulator | 9 motorized axis (α1, α2, Z1, Z2, THX, TVX, Y, X, Theta) | ||
Digital detector | FPDigit 13-127 / 16 bits / 127 μm | FPDigit 13-127 / 16 bits / 127 μm |
Designed to perform welding inspections on cylinders up to a diameter of 250mm, the AIS231 is a real time system designed to be automated that can also be installed with an ADR module (depending on the client requirement). It is equipped with a shielded cabinet for up to 450kV depending on the power of the generator installed, a flat panel, a 2 axis manipulator, a motorized door, and more. To ensure a great and easy environment of work, the control desk will carry a 19’’ computer with the Inspection suite of software installed allowing the automation of the process which will fastened the everyday inspection.
Specifications | Units | AIS231-160kV | AIS231-225kV | AIS231-320kV |
---|---|---|---|---|
Cabinet size (L x D x H) | mm | 6240 x 1981 x 3040 | 6240 x 1981 x 3040 | 6240 x 1981 x 3040 |
Component max. size | mm | Ø 250 x 4000 | Ø 250 x 4000 | Ø 250 x 4000 |
Component max. weight | Kg | 200 | 200 | 200 |
Doors opening size (L x H) | mm | 4600 x 870 | 4600 x 870 | 4600 x 870 |
X-ray generator | XSD160/4kW | XSD225/4kW | XSD320/4,5kW | |
Tubehead | TSD 160 kV | TSD 225 kV | TSD 320 kV | |
Control desk | LS1C2 with 19’’ PC Rack | LS1C2 with 19’’ PC Rack | LS1C2 with 19’’ PC Rack | |
Mains (Three phase) | V | 380 | 380 | 380 |
Operating temperature | °C | From 10° to 35° | From 10° to 35° | From 10° to 35° |
X-ray leak @ 10 cm of the wall | μSv/h | < 0,5 μSv/h | < 0,5 μSv/h | < 0,5 μSv/h |
Total weight | Kg | ~22 500 | ~22 500 | ~22 500 |
Manipulator | 2 motorized axis (Theta, X) | 2 motorized axis (Theta, X) | 2 motorized axis (Theta, X) | |
Digital detector | FPDigit 11-200 / 16 bits / 200 µm | FPDigit 11-200 / 16 bits / 200 µm | FPDigit 11-200 / 16 bits / 200 µm |
Cylinders inspection real time mechanical drawing system x-ray solution
The AIS201 is a Real Time Radiography (RTR) inspection system especially designed for the control of any kind cylinders. This cost effective inspection system will drastically cut down the inspection time and cost, thanks to its 5 axis manipulator.
Equipped with an x-ray generator from 160kV to 225kV, a flat panel & much more the AIS201 is one of the best cynlinders inspection RTR system available on the market. With the latest version of the Inspection suite, it will facilitate and accelerate the everyday inspection jobs allowing to record motions and to automate the inspection. The operator will also be able to process the image with the IPS012 Image Processing Software.
Specifications | Units | AIS201-160KV | AIS201-225KV |
---|---|---|---|
Cabinet size (L x D x H) | mm | 1450 x 1480 x 2390 | 1450 x 1480 x 2390 |
Component max. height | mm | 1650 | 1650 |
Component max. diameter | mm | 400 | 400 |
Component max. weight | Kg | 40 | 40 |
X-ray generator | Constant potential XSD160/4kW | Constant potential XSD225/4kW | |
Tubehead | TSD 160 kV | TSD 225 kV | |
Control desk | LS1C2 with 19’’ PC Rack | LS1C2 with 19’’ PC Rack | |
Mains (Three phase) | V | 380 | 380 |
Current consumption | A / kW | 9 A / 16 kW | 9 A / 16 kW |
Operating temperature | °C | From 10° to 35° | From 10° to 35° |
X-ray leak @ 10 cm of the wall | μSv/h | < 0,5 μSv/h | < 0,5 μSv/h |
Manipulator | 5 motorized axis (X, Y, Z, rotation & tilt) | 5 motorized axis (X, Y, Z, rotation & tilt) | |
Digital detector | FPDigit 13-127 / 16 bits / 127 μm (Other types available on request) | FPDigit 13-127 / 16 bits / 127 μm (Other types available on request) |
Shielded cabinet for x-ray inspection of welded samples and castings
The AIS228 is a very compact equipment that provides you with numerous advantages. A wide variety of samples as well as different thicknesses can be inspected with this unit. This shielded cabinets includes, as irradiating source, a directional X-ray generator from the very well-known and efficient Baltospot range.
These cabinets are generally made of a steel structure with lead reinforcement to assure a proper shielding against radiation outside of the confined area («sandwich» type assembly: steel-lead-steel). This user-friendly equipment can be very easily operated with a maximum safety.
Specifications | Units | AIS228 |
---|---|---|
Cabinet size (L x D x H) | mm | 1350 x 675 x 1205 (+735) |
X-ray compartement (L x D x H) | mm | 1000 x 600 x 710 |
Door size (L x H) | mm | 840 x 650 |
Focal spot - Film distance | mm | 850 |
Irradiated area at FFD | mm | Ø 600 |
Mains (single phase) | V | 230 |
Frequency | Hz | 50 |
Current consumption | A | 9 |
Operating temperature | °C | From 10° to 35° |
X-ray leak @ 10 cm of the wall | μSv/h | < 0,5 μSv/h (fully protected cabinet) |
Available generators | GFD165 / CERAM235 / CERAM35 / LLX160 / LLX200 / XSD160 / XLD160 / XLD225 / XSD225 |
Shielded cabinet for x-ray inspection of welded samples and castings
The AIS228L is the bigger version of our well know AIS228. It is still a compact equipment that provides you with numerous advantages. A wide variety of samples as well as different thicknesses can be inspected with this unit. This shielded cabinets includes, a irradiating source, a directional X-ray generator from the very well-known and efficient Baltospot range.
These cabinets are generally made of a steel structure with lead reinforcement to assure a proper shielding against radiation outside of the confined area («sandwich» type assembly: steel-lead-steel). This user-friendly equipment can be very easily operated with a maximum safety.
Specifications | Units | AIS228L |
---|---|---|
Cabinet size (L x D x H) | mm | 1620 x 1124 x 1762,5 |
X-ray compartement (L x D x H) | mm | 1202 x 968 x 800 |
Door size (L x H) | mm | 756 x 649 |
Focal spot - Film distance | mm | 850 |
Irradiated area at FFD | mm | Ø 618,7 |
Mains (single phase) | V | 230 |
Frequency | Hz | 50 |
Current consumption | A | 20 |
Operating temperature | °C | From 10° to 35° |
X-ray leak @ 10 cm of the wall | μSv/h | < 0,25 μSv/h (fully protected cabinet) |
Available generators | GFD165 / CERAM235 / CERAM35 / LLX160 / LLX200 / XLD160 / XSD160 / XLD225 / XSD225 |